Introduction to types of metal wire woven mesh

Introduction to types of metal wire woven mesh

In addition, they make design decisions based on whether or not a metal mesh will be used for inclusion or exclusion purposes. During inclusion applications, wire cloth gives liquids or processed fluids passage, while during exclusion applications, a wire cloth restricts the passage of particles.

While manufacturers often custom weave or weld wire mesh products, they also have many weave patterns off of which they can base their work. These include those outlined below. Pre-crimped wire mesh can have one of the following weaves:

Double Weave

In this type of weave, each warp wire-the wire that runs vertically-passes over and under two weft wires-the wire that runs horizontally. As wire moves under and over two wires alternatively, it is called double weave.

Lock Crimp

The crimps in wire are deep, which are used for locking the wires in place tightly. Typically, the weaving style is plain, where each warp wire moves over and under weft wire.

Flat Top

This type of weave gives a smooth surface to wire cloth. The standard weave is used; however, the weft wire is crimped heavily, which locks the wires securely, whereas the warp wire is not crimped at all.

Intermediate Crimp

When a wire cloth has more open area than a standard cloth, this type of weave is used. Since the space in between is larger, extra crimp is added to a wire to hold the wires together tightly and securely.

When a wire is non-crimped, it can have either of the following weaves:

Plain Weave

It is the simplest weave, where each warp and weft wires alternate over and under each other; the metal screens fitted in windows and doors to keep flies away has this type of weave.

Twill

In this type of weave, each warp wire passes over and under two weft wires. Alternatively, for a staggered configuration, a weft wire goes over and under two warp wires. Twill weave is used when the wire diameter is larger.

Plain Dutch

It is a plain weave; the warp wire is oriented in a standard way, but the weft wire is spaced close to each other, as close as possible. The diameter of the weft and warp wire varies, typically, the warp wire has a larger diameter. There is also an alternative to the plain Dutch weave, known as reverse Dutch. In this weave, the diameter of the weft and warp wire varies, typically, the warp wire has a smaller diameter.

Dutch Twill

As the name implies, this type of weave hybridizes Dutch and twill weave together. However, there is an exception; unlike twill weave, each warp wire does not alternate over and under weft wire. The resulting weave has a double layer, where weft wires are packed tightly and securely. Just like the plain Dutch weave, in this combination weave, the weft wires are thinner than the warp wires. The weave does not have openings, thus, wire cloths with this weave are for filtering of non-particulate fluids.

Types of Wire Cloth

Woven and welded wire mesh are the most used in manufacturing. Producing woven wire mesh is more challenging since it calls for precisely positioning the wires in an interlocking pattern and using a weaving loom ram to crimp the wires into place. As a result, the finished wire cloth product is of higher quality and is slightly more expensive. Products made from welded wire mesh are made up of parallel wires that are joined at their points of junction. Welded wire provides additional strength and versatility since they can be easily cut or bent into various shapes without the wires falling apart.

Wire Cloths

Market-Grade Wire Cloth

Market-grade is a type of woven wire mesh that comes in various frequently used and diameter wire combinations. Market-grade mesh products with a wide range of apertures per linear inch can be made by wire mesh cloth producers using a variety of metal kinds. Filtration and separation, building, and construction are a few examples of typical wire-grade cloth applications.

Space Cloth Wire Mesh

Woven and welded wire mesh manufacturing/fabrication techniques are suitable for producing space cloth. The defined gap between wire strands that characterizes space cloth's design and manufacture gives it its name. Space cloth material is available in various open area percentages to satisfy the requirements. There are many different space cloth alternatives available.

Space Clothe Wire Cloth

Refinery-Grade Wire Mesh

Refinery-grade mesh is made specifically for industrial applications. It can be woven or welded to satisfy the exacting specifications of gas, oil, and other refineries where dependable performance is a must. Pipe fittings, catalyst support grids, and other items are some products that can profit from refinery-grade mesh. In addition, the possibility of plugging is reduced by the stiff design and continuous slot construction of refinery-grade mesh.

Galvanized Hardware Cloth

A corrosion-resistant zinc coating is applied during the hot-dip galvanization process to create welded or woven galvanized hardware cloth. To reduce damage from exposure to moisture and other elements, galvanized hardware cloth is a fantastic option for outdoor applications. Common uses for this light gauge product include an outdoor fence, building and construction projects, pest control measures, and more.

Galvanized Hardware Cloth

Mill-Grade Wire Cloth

Market-grade fabric is a heavier version of mill-grade wire cloth. Mill-grade cloth has thinner, lighter wire diameters and less open area. It is typically composed of stainless steel. However, it is also frequently made of aluminum, brass, and copper. The sifting and grinding flour, separating seeds and feed, and other screening procedures using lighter materials are examples of common mill-grade applications.

Wire Filter Cloth

A woven wire mesh product called filter cloth is renowned for its toughness. Strong, heavy warp wire makes filter cloth perfect for demanding screening and filtering applications. It's a great option for slurry and liquid material separation as well.

Bolting Wire Cloth

The thin, smooth, flexible, robust wires in stainless steel bolting wire cloth are precisely woven to form a set of meshes with superior screening properties and quick bolting action. Bolting wire cloth has a thin structure, a flat, smooth surface, and a square weave pattern. For sifting and screening applications, stainless steel is popular because it offers excellent corrosion protection.

Architectural Wire Cloth

For architects and design experts, architectural wire mesh is a good resource. Designers value it for its functionality and aesthetic appeal. In addition, many people employ common, commercial-grade wire in their structures, including schools.